Valve body tbvechi aw 09g tf60sn 6speed automatic transmission valve body 09g325039a fit for audi vw jetta golf passat touran sharan 03up. Vw audi 09g asin transmission overhaul rebuild piston kit disk o9g trans 6 speed. Information about rebuild transmission 09k, 09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. By passing the torque converter slip, 2nd, 3rd, 4th.
Volkswagen audi 09g tf60sn steel clutch pack raybestos. Vw 6speed automatic transmission 09g repair manual edition 07. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g 09m designation. Remanufactured 09g valve bodies street smart transmission. Introduction audi, jetta, passat, 09g09m transaxle automatic transmission service group 18635 s. How to fix the vw 09g transmission how to replace the valve body on a 09g transmission for vw and minis. Installation guidelines for audivw 6speed tiptronic. I took my mothers 2015 jetta to a local vw dealership for its 50,000 mile service actually 52,500 mile service according to some websites. Vw 6speed automatic transmission 09g repair manual edition. Vw remote cooler adapter kit cascade transmission parts. The 09g has the filter inside the oil pan like most vw transmissions. The 09g 09m 6speed automatic transmission is installed in the following.
Reuse of the oe cooler after rebuild can result in debris contamination, and high operating temperatures caused by reduced cooler flow. The gearbox is a conventional multistep automatic with hydrodynamic torque converter and electrohydraulically operated planetary gear. See toyota a transmission for a complete list of toyotaaisin models. Some of these changes include the number of clutch discs, the number of planetary gears, the fluid pressure, and the size of the torque convertor. Volkswagen 65 554 231 232 181 064 886 977 967 338 339 456 drum k2 567 lowreverse piston k2 driven. We covered the theory and operation of the solenoids, the computer, and the clutches used to create six forward speeds and one reverse. Aisin aw tf60sn, bmw 6f21wa, vwaudi 09g, 09k, 09m vacuum test guide. Guidelines for using the 09g09m transmission fluid fill kit j91003 the following kit is an economical substitute for the expensive audi vw vas 62622 tool, as well as other factory transmission fluid filling tools. Golf mk5 volkswagen workshop manuals power transmission 6speed automatic gearbox 09g technical data general repair notes. Transmission solenoid set 6 speed jetta, rabbit, passat, golfgti, tt, q7 09g. In most cases the ecm engine control module should support a kickdown basic settings as described here. The bolton oe oil coolers used in vw audi ag4 units are known to contaminate the transmission. Volkswagen 09g transmission problems as their owners will be well aware, certain models of the volkswagen jetta 2.
Volkswagen transmission repair, rebuild or replacement 09g. Volkswagen workshop manuals golf mk5 power transmission. Guidelines for using the 09g09m transmission fluid. Connector repair harness for 09g transmission for vw audi 14. This comprehensive automatic transmission kit includes everything to service your 09m 6speed automatic transmission. When the service was completed, the service writer mentioned volkswagen recommends you change the transmission.
The bolton oe oil coolers used in vwaudi ag4 units are known to contaminate the transmission. Allows opening of aisin warner linear solenoids for 5 and 6 speed models see more info. We offer a technical hotline, books, software, bulletins, wiring diagrams, seminars, and technical courses to the automatic transmission professional. The six forward gears and reverse gear are engaged by three multiplate clutches and two plate brakes. The front wheel drive six speed transmission called the 09g used in a variety of volkswagen vehicles is plagued with shift problems. Reuse of the oe cooler after rebuild can result in debris contamination, and high operating temperatures caused by. Installation guidelines for audi vw 6speed tiptronic automatic transmission fluid filter change kit aisin 09g 09m. Atsg is a technical support service specifically for the automatic transmission industry. Because of its lepelletier planetary design, this compact transmission is able to provide 6 forward. But at the same time the box has lost in reliability indicators.
Information about rebuild transmission jf506e 09a vw, ja5ael, re5f01a 09a jf506e using of completely automatic valve body which is responsible for management of work of a transmission has allowed to minimize the amount of transmission essentially. This transmission is dependent on a wide range of things for proper shift overlap. According to the owner of the vehicle the transmission was only having the. I the put atf level tube in filled it ran it through the gears with car level and correct temp and could only put 2. This transmission is a black eye on vw as there best transmissions, as a whole, are zfmade units. Transmission type supplier nametype manufacturer nametype torque 01j continuously variable transmission cvtvl300f. Installation guidelines for audivw 6speed tiptronic automatic transmission fluid filter change kit aisin 09g09m. Performing work on your automobile without having proper knowledge, mechanical ability or the proper tools and safety equipment, can cause severe injury, death or automobile mechanical problems. Audi, jetta, passat, 09g09m atsg pdf online download. By changing the oil and filter, the life of your automatic transmission will be dramatically extended. Browse all sonnax 09a transmission parts here, or use the filters below to find just what you are looking for.
Buy quality parts with fast free shipping in the us. The internal configuration of the vw 09g varies, depending on the engine that its paired with. Information about rebuild transmission 09k,09g, 09 aw tf60 sn 61 the transmission of tf60sn61sn has been developed for use with frontwheel cars which torque of engines doesnt exceed an indicator 280 newton of meters. The 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. In addition to the shifting components, the valve body controls the torque converter lockup clutch and regulates the various pressures. Vw atf g 055 025 a2 is 25 and change per quart, fuchs atf 4400 is 11. Guidelines for using the 09g 09m transmission fluid fill kit j91003 the following kit is an economical substitute for the expensive audi vw vas 62622 tool, as well as other factory transmission fluid filling tools. Vw automatic transmission fluid how to change vw transmission fluid vas 6262. Part 3 i n past issues we looked at the design and operation of the vw 6speed transmission. The 09g 09m 6speed automatic transmission is installed in the following volkswagen vehicles.
I think many technical folks have been turned off from buying a beetle i know, nobody really likes these cars or jetta because of the 09g and the inability to buy hard parts internals for this unit. Introduction audi, jetta, passat, 09g 09m transaxle automatic transmission service group 18635 s. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Sins tf60sn 09g transmission solenoid kit fit 09g325039. Introduction 1st printing audi, jetta, passat, march. I removed drain plug the the atf level plug and only 2. Raybestos steel plates give better shift performance and clutch durability, lowering noise and shudder, extending the life of your transmission. The automatic transmission 09g has 6 hydraulically control for. Volkswagen engineers developed the transmission in conjunction with aisin and adapted it to volkswagen vehicles. Tech resources transmission remanufactured valve bodies article vwaudi aisin aw identification guides remanufactured valve bodies. Golf variant 2007 golf variant 2010 jetta 2005 jetta 2011. This transmission had delayed engagements when hot. Particularly shifts that have engine revs inbetween shift transitions we call flared shifts.
In a consequence there was a modification of transmissions with six steps which intended for installation together with engines with a. Fuchs purportedly is exactly equivalent and the castrol is recommended for audi part number g. The 09g09m 6speed automatic transmission is installed in the following. The 09g gearbox is developed and manufactured by the japanese transmissions specialist. The 09g aka tf60 transmission, has been used in a number of fwd vehicles. Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Aisin aw tf60sn, bmw 6f21wa, vw audi 09g, 09k, 09m vacuum test guide. Harness connector for vw audi 09g 6 speed auto transmission 14 pin. Aisin aw supplies automatic transmissions to 55 automotive manufacturers around the world, 1 virtually every major oem. The transmission elements consist of a planetary gear set, oneway roller clutch, 3 apply clutches, 2 brake clutches and a torque converter lockup clutch. The 09g tf60sn according to aisin co classification is the first 6speed transmission.
Volkswagen transmission repair, rebuild or replacement you have found the seattle areas best transmission engineering team. Please always refer to the relevant service literature for uptodate inspection, adjustment and repair instructions. Gently slide the 65 clear hose onto the barbed nipple of transmission fill adapter tool vas 62622bl. C o p y i n g f o r p r i v a t e o r c o m m e r c i a l f p u r. Automatic transmission 09g repair manual volkswagen. Transmission repair manuals 09a vw jf506e, ja5ael, re5f01a. Transmission repair manuals 09k, 09g, 09 aw tf60 sn 61. Vw 09g automatic transmission 033p vw 09g300033p vw 09g 6 speed automatic transmission new original very limited quantity please verify with your vin number before purchasing this unit. She had made an appointment ahead of time asking for everything that is on volkswagens maintenance schedule at 50,000 miles. I am a month away from fluid and filter change on my 6 speed auto 09g.
These include general motors, ford, jeep, mitsubishi, nissan, saab, vw, volvo, hyundai, mini among others. Vw automatic transmission service kit 09m, 6speed 004740. Widespread breakage is failure of solenoids which already. Sonnax transmission parts for vw audi 09a applications. C o p y i n g f o r p r i v a t e o r c o m m e r c i a l f p u. The 09g transmission is commonly found in vehicles using the drivebywire dbw throttle systems. Introduction the 6speed automatic gearbox 09g is used in the audi a3 04 and audi tt. This comprehensive automatic transmission kit includes everything to service your 09g 6speed automatic transmission. The 09g gearbox is developed and manufactured by the japanese transmissions specialist aisin aw co. Fuchs purportedly is exactly equivalent and the castrol is recommended for audi part number g 055 025. Sins tf60sn09g transmission solenoid kit fit 09g325039. The 09g tf60sn according to aisin co classification is the first 6speed transmission which has been used since 2003 for virtually all fwd cars of volkswagen and audi family a3, a4 and tt with engine capacity from 1. Ssp291 6speed automatic gearbox 09g seu portal volkswagen.
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